Factory Automation (Design to Procurement to Installation) for a Downstream Metal’s player resulting in 15% Power Savings, 20% Downtime Reduction via Preventive Maintenance

Project Overview:

Vireon executed end-to-end factory automation—from design and procurement to installation—for a downstream metals client.

After a thorough process assessment, inefficiencies in machine usage and maintenance were identified, leading to higher power consumption and downtime. Vireon implemented:

Vireon’s Solution:

Harmonic filters to optimize dual power source usage (Grid + Renewables)

PLC-based real-time monitoring for each machine, tracking power consumption and early defect detection.

Outcome:

Over 3 months, the client achieved 15% power savings and 20% reduction in downtime, improving efficiency and preventive maintenance practices.