Vireon executed end-to-end factory automation—from design and procurement to installation—for a downstream metals client.
After a thorough process assessment, inefficiencies in machine usage and maintenance were identified, leading to higher power consumption and downtime. Vireon implemented:
Harmonic filters to optimize dual power source usage (Grid + Renewables)
PLC-based real-time monitoring for each machine, tracking power consumption and early defect detection.
Over 3 months, the client achieved 15% power savings and 20% reduction in downtime, improving efficiency and preventive maintenance practices.